TO220 Single and Dual Gauge Packages

A friend of mine recently asked me if I knew that there are two package types for humble TO220 devices. I didn’t understand what he meant. He then asked if I had heard of single gauge and dual gauge TO220 packages. Nope still no idea. Finally, he asked if I had seen TO220 voltage regulators such as a 78L05 device with a thin heatsink?

Yes, I had seen these before, in fact I have a couple. I hadn’t really paid a lot of attention to the first time I had seen one of these components with a thin heatsink. I thought that it was perhaps a counterfeit device. That is not the case (excuse the pun). A thinner heatsink is a type of TO220 package.

Below are two TO220 devices, a 7812 12V regulator manufactured by On Semiconductor and a TIP31 NPN transistor from ST Microelectronics. A quick glance and their shape is instantly recognisable.

TO220 devices
TO220 packages for a 7812 12V regulator and a TIP31 NPN transistor.

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